Asphalt Batch Mix Plant

Cold Feed Hopper System

We have marked a distinct position in the domain by offering the finest quality Cold Feed Hopper System. The offered system is used for small-and-medium road construction and maintenance. The provided system is precisely manufactured using the best quality components with the help of advanced techniques in accordance with set market standards. This system is highly appreciated due to its high efficiency and easy operation.

Other details:

  • Endless belt feeder.
  • Shaft-mounted gear motor for minimum maintenance.
  • Individual-frequency control with variable feeding of material monitored and controlled remotely from control cabin.
  • Speed vibrator motor is operated by no-flow switch to ensure continuous material flow for the sand bin.
  • Working platform along hoppers.

Burner C/W Blower

Owing to our exhaustive knowledge, we have been capable to provide an excellent range of qualitative Burner C/W Blower. Our offered blower is developed and manufactured under the supervision of adept professionals using superior quality components and modern techniques. To ensure its high functionality, the provided blower is duly examined on several parameters by our quality controllers in adherence to set industry standards. This blower is designed for industrial air heating applications.

Other details:

  • Fuel piping system, transfer pump and high pressure pump are included.
  • Automatic controls for the burner are included to regulate the capacity based on the temperature monitor by a sensor at the drum exhaust gas outlet.
  • Fully automatic, electrical ignition by propane gas.
  • Flame-failure indication that is detected by photo-cell.
  • Auto start-up of burner system for maximum safety.

Fuel Pump and Accessories include :-

  • Fuel pump (placed next to the Fuel tank and at ground level)
  • Piping to main burner is inclusive of valve and strainer. Pressure-holding valve ensures the line pressure of fuel reach the high pressure pump of burner.
  • From outlet of pressure holding valve, a long flexible hose is connected to the inlet filter of main burner. Flexible hose ensures fast attachment. Inlet filter is mounted

Dryer Drum

Fostered with a team of brilliant professionals, we are able to provide Dryer Drum. The offered dryer drum is commonly used for drying out liquids. This dryer drum is manufactured by our skilled workforce with the assistance of pioneered technology and quality approved material at our well-equipped production plant. Before being delivered, our quality examiners also check the provided dryer drum on different quality parameters in compliance with set industry standards to ensure its flawlessness.

Other details:

  • Drum is fitted with single piece, hot-formed ring without welded joint (drum tyre) on each end, mounted to the drum shell with spring plates.
  • Each drum tyre is seated and rolled on two Trunnion rollers.
  • Feeding end of the inclined drum is further guided by 2 guide rollers to limit the axial movement.
  • Special shovel flights are installed to the internal surface along the drum length to transport and form efficient drying curtain to minimize fuel consumption.
  • Special vacuum drum pressure device is fitted to control rotary actuator at the exhaust fan to regulate the air flow.
  • Hot mineral bins and screens are dust-tight enclosed.

Hot Mineral Bins

We feel pleasure to introduce ourselves as the foremost provider of Hot Mineral Bins. In line with the industry set standards, our offered bins are manufactured using the best quality material and contemporary technology by our experts at our well-equipped production unit. We provide these bins in various sizes as per the clients' requirements. These bins have suitable storage capacity fully insulated and each bin having independent pneumatic feeding gate control ensures graded minerals to weighing hopper.

Features:

  • Each compartment is equipped with mechanical overflow chute and sampling pods.
  • Mineral temperature sensors are located inside the sand compartment.
  • Oversize material will flow out via overflow chute to a collection point.
  • Each compartment is equipped with a pneumatically actuated two-stage discharge gates controlled by the computer system.
  • Each compartment has a maximum level indicator that is wired remotely to the control room to warn operator when bins are full.

Aggregate Weigher

Other details:

  • Designed to weigh up to 4 different aggregates.
  • Weigher is fitted with proper shock proof device to prevent the transmission of vibrations to the load cells.
  • Discharge of the weigher is through two discharge gates that operated pneumatically.

Filler Weigher

Other details:

  • Designed to weigh up to 3 different sources.
  • Sealed with neoprene, which is heat resistant in the temperature range of -40 to 150 C.
  • Butterfly valves c/w high torque pneumatic actuator, solenoid valves & micro switches

Bitumen Weigher

Other details:

  • Designed to weigh up to 3 different sources.
  • Bitumen is circulated from storage tank through 2-way valve, actuated by compressed air.
  • Weigher tank is insulated with Rockwool slabs and heated at the base by thermal oil.
  • Weigher is provided with overfilling protection.
  • Mechanical dial thermometer indicates the bitumen temperature in the tank.
  • Gravity discharge to bitumen spray pipe.

Twin-Shaft Pugmill Mixer

Other details:

  • Direct gear-motor drive with transmission through synchronous, helical spur gear.
  • Robust and rugged design to suit hardest site condition.
  • Inner mixer wall is bolted with extremely high wear resistance austenitic Ni-Hard liners.
  • Mixer arms and paddles, which are made from high-chrome alloy-steel and special cast steel, are bolted to allow for easy replacement of these wear parts.
  • Mixer discharge gate with wear resistance liners is a rotary type and pneumatically operated by two cylinders.
  • Capable to produce homogenous mix within a short mixing time, minimizing oxidation of bitumen.
  • Non-contact infrared temperature measurement at mixer outlet.
  • Direct discharge of asphalt hotmix to truck below.

Pneumatic System

Other details:

  • Single stage, air cooled, heavy duty with air receiver.
  • Pneumatic pipeline with pressure regulator, strainers, shut-off valves.
  • Pipes are pre-installed in the module.

Bitumen Supply Pump

Other details:

  • Jacketed type, heated with electrical heating tape, over-pressure relief valve.

Baghouse System

Other details:

  • No compressed air is required.
  • Low-reverse air cleaning principle using pressure difference between the vacuum pressure of the exhaust gases and the reverse-air pressure.
  • High corrosion resistant steel is insulated at the top with 50mm Rockwool slab and cladding.
  • Filter bag cages in corrosion-resistant aluminum.
  • Radial vane damper with electrical servo-motor actuated c/w remote operation and automatic drum suction regulator.
  • Exhaust fan is mounted on filter outlet.
  • Sand separator unit at the inlet to screen off the coarse filler to protect the filter bags.
  • Damper is servo-motor actuated.
  • Filter bags out of NOMEX or similar.

Recuperated Filler Silo

Other details:

  • Directly below the filter unit c/w dosing screw conveyor to the filler weigher.
  • Caged ladder access and flat form for level indicator and screw conveyor.
  • Level indicator to monitor the filler content.
  • Excess filler discharge flap and piping.

Plant Control And Monitoring System

  • Manual- or automatic-controlled monitoring system for every batch.
  • SCADA controls are provided for a fully automatic operation
  • Auto adjustment control of Cold Feeders based on calibrated ton-per-hour.
  • Full graphical user friendly operator interface display using 19 LCD monitor.
  • Windows-based operating environment allows users to use other application or shut down the PC during plants auto operation.
  • Auto control system using independent PLC system to ensure reliable real time control.
  • Complete manual system backup and override over the auto control using push buttons.
  • Up to 200 Recipe & Customer input memory.
  • Batching system comprises of 3 independent weighing scales.
  • 2 stages weighing control for Aggregates with advance stop control based on material flow rate to ensure quicker weighing and accuracy.
  • Customized display upon request.
  • Plant data, function limits can be checked or changed during operation.
  • Daily-, Monthly-, Yearly-selectable Production Database.
  • Complete Plant System Backup on CD which includes recovery software.
  • Report:
    • Display, printing and print preview
    • On-line batch printing, either to database or to printer.
    • Production summary by Material (Graphical bar and pie chart for presentation)
    • Production Summary By Recipe
    • Production Summary By Customer
    • Large database storage space
    • User-friendly data retrieval through Search button.

Asphalt Batch Mix Plant

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